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Services : Full Stack Development

Custom Manufacturing ERP 

 

Project Overview

 

A leading developer and manufacturer of advanced concrete materials faced significant challenges with outdated software. The software, developed over 25 years ago, was running on a Windows XP virtual machine, and lacked the necessary functionality to meet the manufacturer’s evolving operational needs. To bridge the gap, the manufacturer relied heavily on Microsoft Excel, resulting in cumbersome manual data entry and calculations by management.

After extensive research, the manufacturing organization opted to modernize their existing custom application over purchasing an off-the-shelf ERP. 

Solution Overview

Mantrax partnered with the manufacturing client to modernize their systems and streamline operations. Key elements of the solution included:

Fresh UI Design

We introduced a user interface that balanced familiarity with modern design principles, simplifying the learning curve while enhancing robustness.

Database Redesign

The existing database was completely overhauled to meet industry standards, simplifying backend processes and incorporating essential missing features.

Core Functionality Enhancement

We refined and simplified core functions to reduce redundant user inputs, ensuring data integrity and improving overall efficiency.

Services Provided

Consulting and Discovery

Comprehensive in-person workshop to understand current state processes and design future state processes. The workshop resulted in a detailed functional specification outlining the scope of ERP modernization.

UI/UX Design

A user-centered design approach ensured a smooth transition to the new system. As part of agile development, wireframes for each module was designed and approved by client before starting development. 

Solution Architecture and Development

Design of three-tier architecture: frontend, backend  and database development. End-to-end module development, ensuring seamless integration and efficient data flow across all modules.


Quality Assurance

Rigorous testing processes included testing as part of agile sprints, and testing by the Client at regular intervals. A final User-Acceptance-Testing (UAT) at the client’s production facility was facilitated. 

Project Management

We provided end-to-end project management, including 100% agile development cadence, ensuring transparency and timely delivery at every stage.

Data Migration

Static and transaction data migration from legacy application to new ERP. 

Technology Stack

Front-end

Front-end technologies

Backend

Database

PostgreSQL Database Development

Cloud-Hosted

Microsoft Azure Development Mantrax

CI/CD

git

Solution: A modernized ERP system with integrated modules to streamline end-to-end production operations.

Operations


  • Production Planning
  • Work Order Management
  • Shop Floor Control
  • Asset Management
  • Supervisor Controls

  • Inventory Controls


  • Inventory Management (RAW, WIP, Finished Goods)
  • Recipe Creation and Management
  • Physical Inventory Tracking
  • Packaging and Shipping Tracker

  • Customer Relationship Management (CRM)

  • Customer Information Management
  • Sales Order Management

  • Quality Control

  • Test Results Entry
  • Test Templates
  • QC Reports
  • Test Standards

  • Reporting

  • Production
  • Inventory
  • Customer Reports
  • Sales Reports by Recipe, Raw Materials

  • Custom Features

  • Memo
  • Health & Safety
  • Maintenance Fuel Tracking